POM Formosa Plastics FORMOCON R6

POM Formosa Plastics FORMOCON® R6(Taiwan‑China)

POM Taiwan‑Plastics R6 is impact‑modified toughened copolymer‑acetal(POM‑C) injection grade, low‑mold‑deposit, standard flowability. While maintaining comprehensive properties of POM, specially optimized for toughness and impact‑resistance台湾塑胶工...。

Main Applications

Automotive: fuel‑pump components, fuel‑cap, seat‑belt parts, door‑lock‑system components, rear‑view‑mirror assemblies and other high‑toughness auto‑parts. Electrical & electronic: gears, bearings & structural parts for washing‑machine, juicer‑timer, power‑tool accessories; connectors & housings. Precision machinery & hardware: high‑precision gears, bearings, cams, screws, handles, pipe‑fittings, hardware fasteners & snap‑fits requiring wear‑resistance, low‑friction and enhanced toughness. Consumer goods: zippers, buttons, toys, sports‑equipment and other daily‑use articles台湾塑胶工...。

Physical‑Mechanical‑Thermal‑Electrical Properties

表格

Property Category Item Test Standard Value Unit
Physical Properties Density ASTM D‑792 1.41 g/cm³
  Water absorption(24 h, 23 ℃) ASTM D‑570 0.22 %
  MFR (190 ℃ / 2.16 kg) ASTM D‑1238 6.0 g/10 min
  Molding shrinkage 1.8‑2.2 %
Mechanical Properties Tensile yield strength ASTM D‑638 ≈60.8 MPa
  Elongation at break ASTM D‑638 65 %
  Flexural strength ASTM D‑790 ≈93.2 MPa
  Flexural modulus ASTM D‑790 ≈2550 MPa
  Izod notched impact 23 ℃ ASTM D‑256 ≈6.9 kJ/m²
  Rockwell hardness M‑scale ASTM D‑785 80
Thermal Properties HDT (1.8 MPa) ASTM D‑648 110
  HDT (0.45 MPa) ASTM D‑648 158
  Vicat softening point ASTM D‑1525 162
  Melting point(DSC) ASTM DSC 165
  CLTE ASTM D‑696 8.45×10⁻⁵ cm/cm/℃
Electrical Properties Volume resistivity(23 ℃) ASTM D‑257 1×10¹⁴ Ω·cm
  Surface resistivity ASTM D‑257 1×10¹⁶ Ω
  Dielectric strength(2 mm) ASTM D‑149 24 kV/mm
  Dielectric constant ISO IEC 250 3.8
Flammability UL94 UL 94 HB

Injection‑Molding Parameters

表格

Process Stage Parameter Recommended Range Unit Remarks
Pre‑drying Drying temperature 80‑90 Drying recommended, eliminate bubble & silver‑streak, stabilize production & surface appearance。
  Drying time 2‑4 h  
Barrel temperature Rear zone 170‑190 Narrow thermal‑processing window. Melt temperature ≤220 ℃, overheat causes formaldehyde decomposition。
  Middle zone 180‑200  
  Front zone 185‑210  
  Nozzle temperature 180‑210 Close to / slightly lower than front‑zone temperature to prevent drooling。
  Melt temperature 190‑210 Typical working range for copolymer POM‑C。
  Mold temperature 80‑90 Higher mold‑temperature improves crystallization, dimensional‑stability, gloss and reduces sink‑marks。
Injection parameters Injection pressure 80‑130 MPa Thin‑wall:120‑150 MPa;Thick‑wall:80‑120 MPa。
  Hold‑up pressure 40‑80 MPa Adequate hold‑pressure required to compensate shrinkage。
  Back pressure 0.5‑2.0 MPa Low back‑pressure required; high back‑pressure induces shear‑overheat degradation。
  Injection speed Medium / medium‑fast Too‑slow: flow marks; too‑fast: jetting & shear heat。
  Screw speed 50‑100 rpm Avoid excessive rotational speed to reduce shear heat。
  Barrel residence time <20 min Max 7 min retention under 240 ℃, avoid long‑term high‑temperature retention。
Shutdown procedure Short‑term stop Cool barrel below 150 Long‑term shutdown: fully purge barrel with PE / PP。
  Purge note PE / PP Must purge halogen‑containing polymers before POM processing to prevent violent chemical reaction。
Post‑treatment Annealing(optional) Relieve residual stress for high‑precision parts working under non‑ambient service condition。

Note: All data for reference only, subject to official TDS and COA。

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